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Author
Butler, K. M. | Onate, E. | Idelsohn, S. R. | Rossi, R.
Title
Modeling Polymer Melt Flow Using the Particle Finite Element Method.
Coporate
National Institute of Standards and Technology, Gaithersburg, MD International Center for Numerical Methods in Engineering, Spain
Report
Volume 2,
Book or Conf
Interflam 2007. (Interflam '07). International Interflam Conference, 11th Proceedings. Volume 2. September 3-5, 2007, London, England, 929-940 p., 2007
Keywords
particles | melt flow | thermoplastics | flow field | equations | gasification | heat sources | finite element method | experiments | mass loss | flame spread | viscosity
Identifiers
Particle Finite Element Method (PFEM); flow from heated sample; flow onto catch surface; three-dimensional flow from heated sample; track the changes in shape of a thermoplastic solid subjected to a heat source
Abstract
A new particle-based approach is applied to the modeling of the melt flow behavior of thermoplastics. The Particle Finite Element Method (PFEM) combines convection of particles by the flow field with a finite element solution of the equations of motion and energy, in a fully Lagrangian formulation that tracks large changes in shape and topology. The potential of this method to model thermoplastic melt flow is tested with a series of computational problems based on flow from an upright rectangular sample heated on one face. The quasi-steady flow rate under three levels of heat flux is about 25 % higher than experimental results, in line with previous modeling results. The addition of gasification to the PFEM model provides good agreement with a 1D analytical model when the gasification layer is well-resolved. A model that includes dripping of the sample onto a catch surface below conserves mass within ± 5 %.